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VMC1160 Vertical Machining Center

A CNC machining center is a versatile machining equipment used to manufacture a variety of components, equipped with an automatic tool changer (ATC), which can automatically perform a variety of machining operations such as milling, drilling, and midboring. Its numerical control (NC) device can automatically control the machining process according to programming instructions, ensuring machining accuracy and efficiency. In other words, CNC machining center integrates the functions of traditional milling machines, adds computer control and automatic tool changing technology, which greatly improves production efficiency.

  • Description
  • Application
  • Company

The VMC1160 CNC machining center is an advanced equipment specially built for efficient and precision machining. It has excellent rigid structure, adopts high-strength cast iron bed, and has been aged to effectively eliminate internal stress and ensure long-term stability and accuracy retention. The machining center has a long-span X, Y and Z axis stroke, which can easily accommodate large workpiece processing and has a wide range of applications. It is equipped with a high-performance spindle system with large output torque, which can maintain low vibration and high-precision cutting under high-speed operation, and meet the processing needs of milling, boring, drilling and other processing needs of various materials.

Key performance and features

This machine tool is a CNC machine tool developed and produced by our company by introducing international advanced technology. This machine tool is widely used in the processing of box parts, shell parts and disc parts in military industry, aerospace, teaching, automobile, mold, medical equipment, machinery manufacturing and other industries. The machine tool is equipped with automatic lubrication system, cooling system and adopts a fully enclosed vertical protective cover.

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VMC1160 Vertical Machining Center

1. Base

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The base of the machine tool is one of the most important parts in the five parts of the whole optical machine, and it is the load-bearing part of the whole machine. The machine tool bed body is made of high-strength cast iron. The casting structure has undergone machine tool dynamics analysis and finite element analysis, and the reinforcing rib structure is reasonably matched to ensure stable organization and permanently ensure quality. The high rigidity of the foundation part is guaranteed. The wide machine tool bed structure and the cross slide table with full load support can ensure the heavy load capacity during processing.

2. Column

The column adopts a "pagoda-shaped stacking" structure, which conforms to the advanced design concept of material mechanics, and can ensure the heavy load during processing and the vibration generated during high-speed movement, which can not only improve the processing efficiency, but also prolong the service life of the tool.
It ensures the high rigidity of the base part and the heavy load capacity during processing. Fully hardened sliding guide rails, combined with precise grinding processing, combine satisfactory precision quality.

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3. Cross slider

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The cross slide table of the machine tool is made of high-strength cast iron. The casting structure has undergone machine tool dynamics analysis and finite element analysis. With reasonable reinforcing ribs and full load support, the cross slide table can ensure the heavy load capacity during processing.

4.Headstock

Through finite element analysis of structural statics, dynamics and topological analysis, reasonable structural design and matching of stiffeners, six-slide design structure, and enlarging and widening slide seats make the contact area larger, and improve the overall rigidity of Z axis.

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5. Workbench

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The machine tool worktable is made of high-strength cast iron. The casting structure has undergone machine tool dynamics analysis and finite element analysis, and is matched with reasonable reinforcing ribs to ensure the heavy load capacity during processing under the condition of full load support of the cross slide table. The structure of the machine tool worktable adopts a compound worktable, which can not only increase the strength of the worktable, but also minimize the interference of the fixing bolts of the slide seat on the accuracy of the worktable.

6. Spindle

Adopt Taiwan spindle BT40-150mm
The spindle motor is driven by a toothed synchronous belt, which can greatly reduce the transmission noise and heat generation.
The main shaft adopts precision bearings, high speed and high precision, and the maximum speed can reach 8000r/min.
The main shaft box adopts a 1: 1 weight balance counterweight, which is more reliable and stable. When the spindle is running at high speed, the resonance phenomenon is avoided and the best machining accuracy is ensured.

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7. Lead screw

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Adopt Taiwan C2/C3 grade high precision, high strength ball screw. The imported high-precision locking nut is adopted, and the ball screw is pre-stretched, which greatly increases the transmission rigidity and eliminates the influence of thermal deformation during movement, thus ensuring the positioning accuracy and repeated positioning accuracy of the machine tool.

8. Line rail

The X, Y and Z axes adopt the original Taiwan roller heavy-duty guide rail, the width of the line rail is 45mm/55mm, and the line rail slide is widened and enlarged, especially the Z axis slide is lengthened. The roller heavy-duty line rail can meet the customer's requirements of fast speed and high precision, but also can cut powerfully, and at the same time increase the service life of the machine tool guide rail.

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9. Tool magazine (optional)

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The disc (high-speed) servo manipulator tool magazine BT40-24T is adopted, which has fast tool change speed and high efficiency, meets the automation requirements and reduces the failure rate of machine tools.
Maximum tool diameter: Φ100
Maximum tool length: 300mm max
Cutter weight: 7kg
Tool change time (tool-to-tool): 2.2 seconds

10. CNC system

It adopts the advanced Taiwan New Generation 22MA absolute value operation CNC system, and the servo motor adopts the advanced Taiwan New Generation original absolute value encoder and motor, which ensures the advantages of high stability, fast speed, smooth surface, and high precision of the control system, and has the advantages of manufacturing molds. The functions and machining capabilities that mold should have. Can support four-axis linkage.

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11. Visual protection

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The machine tool is equipped with a fully enclosed protective cover, which is beautiful, safe, leakproof and protects the environment. The sealed guide rail protective cover is purchased from the products of Taiwan Province famous brand manufacturers of Sino-US joint venture, which can effectively protect the moving parts of the guide rail and screw and prolong their service life. The spiral automatic chip removal device is simple and environmentally friendly, and is suitable for the transportation of metal and non-metal chips. The machine tool is equipped with a manual air (water) gun (optional), which is easy to remove iron filings.

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The machine tool is equipped with a sealed guide rail protective cover, which effectively protects the guide rail and screw and prolongs its service life.

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When the machine tool is equipped with three-dimensional full protection, the machine tool is guaranteed not to vibrate during strong chip cutting.

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The wiring in the electrical cabinet complies with the national electrical safety specifications to ensure that the control system is free from external interference during operation. Better guarantee production safety.

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Equipped with system control oil circuit system: Our original active hydraulic oil supply system is adopted, which is directly controlled by the operating system. The oil supply is automatically distributed according to the movement demand, and the oil supply position and oil quantity are accurately controlled, which greatly reduces the waste of lubricating oil and avoids the contamination of coolant due to lubricating oil, greatly prolongs the use time of coolant and ensures the balance and lubrication of oil supply.

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High-precision pitch compensation. Each transmission shaft uses high-precision laser for detection and optimization compensation to make the positioning accuracy of each shaft more accurate and more suitable for processing high-precision parts. At the same time, the advanced ball club instrument is used to optimize the analysis and processing to ensure the accuracy of the machine tool when machining circular and curved surfaces.

After-Sales Service Guarantee

A : The conditions and period for the supplier to be responsible for quality: After the machine tool is accepted, it will enter the warranty period, which is twelve months. The equipment implements three guarantees and the warranty period is one year.

B : If the equipment fails during use, the supplier will respond within 2 hours after receiving the notice from the buyer and come up with a solution within 8 hours. If on-site processing is required, personnel will be assigned to the buyer within 48 hours to handle it.

C : If a failure occurs during the warranty period, the supplier will provide free repair services (except for damage to the machine tool caused by human factors by the buyer or the end user); the cost fee will be charged for failures caused by improper use.

D : After the machine tool arrives at the user's factory, if the installation and commissioning work cannot be carried out on time due to the buyer's reasons, the warranty period will expire 12 months after the arrival of the user, and the three guarantees service will no longer be provided.

E : Equipment accuracy standards are provided by the supplier with the contract.

Main technical parameters table of machine tools
Specifications VMC1160 Machine body material High strength alloy cast iron
Machine body structure Box-type slide block and composite box-type worktable structure
"Pagoda-shaped stacked" column structure
Workbench specifications (length × width) 1200 × 600 mm
T-shaped groove of worktable (number of grooves × groove width × groove distance) 5/18/120mm Table Quenching Maximum load of worktable

900 kg

X, Y, Z coordinate travel

1100 × 600 × 600 mm

Spindle centerline to column front rail distance

625 mm

Distance from spindle end face to table plane

120-720mm

X, Y, Z cutting feed

1 ~ 6000 mm/min

X, Y fast feed rate

24m/min

Z Fast Feed Rate

20m/min

Spindle speed range

50 ~ 8000 r/min ring spray, two water and one air cooling

Spindle taper bore BT40-150mm high rigidity and powerful cutting spindle
Spindle motor 11KW X, Y servo motors 4KW-18nm
X and Y direction guide rail form Two 45mm heavy-duty roller rails
4 strong support sliders
Z servo motor (including brake) 4KW-18nm
Z-direction guide form Two 55mm heavy-duty roller rails
6 enlarged strong support sliders
X, Y, Z axis screw 4012 Class C3
Repeated positioning accuracy 300 mm/± 0. 003 mm Positioning accuracy 300 mm/± 0. 005 mm
Numerical control system Taiwan New Generation 22MA
Supports four-axis and four-linkage functions
High-speed and high-precision function
Use air source pressure 0.6-0.8 MPa
Machine Contour Dimensions (L × W × H) 3400*2420*2600 Machine tool weight 8200kg

Machining centers have a wide range of applications in many industries, mainly including but not limited to the following areas:

1. Automobile manufacturing industry: Machining centers are widely used in the processing of auto parts, such as engine parts, gearbox parts, chassis parts, etc.

2. Aerospace industry: The aerospace field has very high requirements for the accuracy and quality of parts. Machining centers can meet the high-precision machining requirements of complex parts, so they are widely used in the aerospace industry.

3. Electronic communication industry: The machining center can be used to process various precision electronic components, communication equipment parts, etc.

4. Mold manufacturing industry: Machining centers can be used to manufacture various types of molds such as plastic molds, die-casting molds, and stamping molds.

5. Medical equipment manufacturing industry: Medical equipment has high requirements for accuracy and surface quality, and machining centers can meet these requirements, so they are widely used in the field of medical equipment manufacturing.

6. General machinery manufacturing industry: Machining centers can meet the processing needs of various mechanical parts, so they are widely used in the general machinery manufacturing industry.

Generally speaking, machining centers have a wide range of applications in industries that require high-precision, high-efficiency and complex parts machining. With the continuous progress of technology and the development of machining centers, its application fields will continue to expand.

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图片2.pngCustomer visit

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FAQ

1. Can you provide design customization service?

Yes, we support ODM/OEM, and can design and customize exclusive models according to your needs.

2.How to choose the most suitable machine?

A: Please tell me your specifications. We can choose the best model for you. You can also send us the product drawing. We will choose the most suitable machine for you.

3.What are your payment terms?

A: 30% down payment after the contract, 70% payment before ship.ment, can be discussed according to your situation.

4.Where is our factory located?

A: Our factory is located in Tengzhou City,Zaozhuang. China, zip code277500.Warmly welcome you to visit us.

5. What is your delivery time?

The delivery time is 7-10 days. If you choose a special configuration, the delivery time will be correspondingly extended

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